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Table 16 Summarized unsafe control actions list

From: Large-scale energy storage system: safety and risk assessment

Control action

Source

Destination

Unsafe control actions

UCA type

Alert: Smoke/fire

Smoke detection

BMS

Not provided: Operators unaware and unable to take action. Vented gas can build up to flammable mixture

Not provided

 

Smoke detection

BMS

Incorrect (esp. Undermeasure) of concentration value can mislead operator decision

Provided

 

Smoke detection

BMS

Late response due to late alert

Provided too early or late

Temperature

Modules/ cells

BMS

Loss of real‐time monitoring data hazardous situation may escalate unmitigated: overheating and thermal runaway propagation

Not provided

 

Modules/cells

BMS

Inaccurate temperature measurements lead to misinterpretation of hazard status and wrong decision

Provided

 

Modules/cells

BMS

Wrongly timestamped data leads operators and ERT to misinterpret hazard status

Provided

Activate cooling

BMS

HVAC (cooling)

Command not given: thermal runaway propagation to adjacent cells

Provided

 

BMS

HVAC (cooling)

Stopped too soon may allow heat propagation to continue

Stopped too soon or late

 

BMS

HVAC (cooling)

Introducing fresh cold air may cause explosion if there is an explosive concentration of gas mixture and hot

Provided

   

Surface to auto‐ignite one of the gas mixture constituents

 

Activate fire suppression

BMS

Active fire suppression

Heat and fire spread unmitigated to adjacent modules/racks

Not provided

 

BMS

Active fire suppression

In case of partial area fire suppression system activating fire suppression at incorrect area is

Provided

   

Equivalent to not activating, fire and heat spread

 
   

Unmitigated

 
 

BMS

Active fire suppression

Activating late is equivalent to not activating, fire and heat spread unmitigated

Provided too early or late

 

BMS

Active fire

Stopped too soon, residual heat may cause re‐ignition

Stopped too

  

Suppression

 

soon or late

 

BMS

Active fire

Incorrect clean agent may create pressurized

Provided

  

Suppression

combustible mixture

 

Activate

BMS

Exhaust/

Gas build‐up reaches combustible/explosive

Not provided

Emergency Ventilation

 

Deflagration ventilation

concentration

 
 

BMS

Exhaust/deflagration

Insufficient ventilation rate may be ineffective in reducing concentration of accumulated gas mixture to

Provided

  

Ventilation

Safe levels

 
 

BMS

Exhaust/deflagration Ventilation

Stopped too soon gas concentration and pressure build up in BESS room may continue if cell is still undergoing thermal runaway

Stopped too soon or late

Fire Suppression

Emergency response Team

Modules/cells

Fire spread unmitigated

Not provided

(Manual)

Open access door/Panel for fire

Emergency response team

Modules/ cells

Introduces fresh air (oxygen) to combustible gas mixture. In presence of burning flame in BESS roommay cause instant explosion

Provided

Suppression

 

Emergency response team

Modules/cells

Fire spread unmitigated

Not provided

 

Emergency response team

Modules/ cells

Providing late: fire spread unmitigated

Provided too early or late

 Continued

Emergency

Modules/

Risk of residual heat causing thermal runaway and re‐

Stopped too

 Cooling and monitoring

Response team

Cells

Ignition

Soon or late

 

Emergency response

Modules/cells

Providing late: increased likelihood of thermal runaway and re‐ignition

Provided too early or late

 

Team

   
 

Emergency response team

Modules/ cells

Stopped too soon: increased likelihood of thermal runaway and re‐ignition

Stopped too soon or late

 

Emergency

Modules/

Insufficient cooling and alertness increases likelihood

Provided

 

Response team

Cells

of thermal runaway and re‐ignition

 

 Emergency shutdown

BMS

Modules/cells

Affected battery modules continue charge/discharge operation increasing likelihood of thermal runaway escalation

Not provided

 

BMS

Modules/cells

Providing late equivalent to not providing increasing likelihood of thermal runaway escalation

Provided too early or late

 Site acceptance

Dept of Standards

LSSPV operator/

Inaccurate testing requirements for various types of BESS technologies

Provided

 Test requirements

 

Owner

  

 Safety function

Dept of Standards

Equipment manufacturer

Safety functions built into BESS with wrong parameters

Provided

Requirements

 Emergency response training

Emergency response team

Site operator/technicians

Inadequate information hinders operators from correct early mitigation action in hazard scenario delay causes hazard escalation

Provided

 

Emergency response

Site operator/

Operators take wrong action in hazard release event leading to hazard escalation

Not provided

 

Team

Technicians